Key Projects
High-impact engineering projects delivering multi-crore value creation and operational excellence
₹27Cr+
Total Annual Savings
6+
Major Projects
Enhanced
Safety Standards
100%
Safety Compliance
Project Overview
Rope replacement in deep shaft hoisting systems is a time-critical and high-risk activity that directly affects mine production. The traditional replacement process was time-consuming and caused extended operational shutdowns.
Objective
Redesign the rope replacement methodology by optimizing sequencing, resource planning, and execution strategy while ensuring parallel task execution without compromising safety.
Impact
15 to 6 days
Reduced replacement duration
2 lakh tonnes
Additional ore hoisting
₹4 Crores
Annual savings
Project Overview
Simultaneous movement of skip and cage in the same shaft posed operational and safety challenges. To address this, a screen brattice partition was installed across approximately 1 kilometer shaft depth.
Objective
Install screen brattice to eliminate safety risks while maintaining operational efficiency in a confined vertical environment without long shutdowns.
Impact
61 kt/month
Increased hoisting capacity
₹1.05 Cr/month
Recurring benefit
Eliminated
Safety risks
Project Overview
Frequent damage to the grizzly structure due to heavy boulders was causing production interruptions and maintenance delays. Redesigned grizzly structures to withstand large boulders, reducing downtime by 45 days annually. Redesigned and replaced grizzlies 2 Orepass and 1 wastepass.
Objective
Design structure to withstand large boulders and reduce breakdowns through enhanced durability and improved load distribution.
Impact
₹19 Crores
Annual savings
45 days
Reduced downtime annually
Enhanced
Structural durability
Project Overview
Maintenance of the skip dump box required major shutdowns and high-risk manual intervention. Worked on infrastructure modifications at the headgear area to allow offline maintenance and safer access.
Objective
Enable safer and faster maintenance with minimal production loss through engineering adjustments for improved accessibility.
Impact
₹3 Crores
Annual savings
1.6 lakh tonnes
Additional ore handling
Enabled
Offline maintenance
Project Overview
As mining depth increases, underground temperatures rise, affecting worker productivity and machinery performance. Involved in supporting the installation and operational integration of a chiller unit system to regulate underground air temperature.
Objective
Improve underground thermal conditions for worker safety and equipment efficiency through effective cooling system implementation.
Impact
Enhanced
Thermal comfort & safety
Reduced
Heat-related fatigue risks
Improved
Machine performance
Project Overview
Ventilation is critical for air quality, temperature control, and gas dilution in underground mines. Contributed to the planning and operational optimization of main ventilation fans to ensure adequate airflow for expanding mining zones.
Objective
Strengthen mine ventilation for safety and operational expansion through system upgrades and monitoring improvements.
Impact
Improved
Airflow distribution
Enhanced
Gas dilution & air quality
Increased
System reliability
₹27 Crores
Total Annual Savings
61 kt/month
Increased Hoisting
100%
Safety Compliance